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PS Material Visual Inspection System Defect Detection Bottle Sorting Machine

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Anhui Keye Intelligent Technology Co., Ltd

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PS Material Visual Inspection System Defect Detection Bottle Sorting Machine

Name: PS Material Visual Inspection System Defect Detection Bottle Sorting Machine
Brand: KEYE
Price: 1 USD

China PS Material Visual Inspection System Defect Detection Bottle Sorting Machine wholesale

Brand Name : KEYE

Model Number : KVIS-B

Certification : NO

Place of Origin : China

MOQ : 1 SET

Price : Negotiable

Payment Terms : L/C, T/T

Delivery Time : 4 to 6 weeks

Packaging Details : Fumigation-free wood

Supply Ability : 1 set per 4 weeks

Inspection types : PET/PS Bottles

Function : Bottle Inspection

ODM/OEM : Available

Advantages : Easy to operate

Show room : None

Structure : Stable

Current : 5.0kw-6.0kw

Voltage : 220V 20A

MOQ : 1 set

Loading port : Shanghai

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Detection principle
The product is stably ordered to a specific station through the transfer device, and then the high-pixel sample image taken by the industrial camera is transferred to the image processing software, and the standard sample is compared and analyzed to determine the good product and the defective product, and control the corresponding pneumatic to remove the defective products and finally collect the qualified products.
The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the product defect rate.

Detecting details
Our design plan adopts 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out a full range of visual detection for the appearance defects of the bottle body. The detection speed is 120 pieces per minute. The equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected online.

The whole set of detecting equipment includes mechanical parts, visual electronic hardware and detecting system software. The entrance and exit of the detecting machine can be integrated with the on-site conveyor line (see the design drawings for details), and can be connected to the upstream and downstream production equipment according to the specific production needs of the customer.

System operating parameters
Dimensions	See the design drawings for details	Power and frequency	220V 20A 50HZ
Total power	5.0~6.0 kw	Air pressure	0.5~0.8MPa Purify and oil-free
Working temperature	-20℃ ~ 60℃	Working humidity	Below 50% relative humidity

Inspection procedure
PS Material Visual Inspection System Defect Detection Bottle Sorting Machine

Detection standard

Model	Camera number	Detection range	Detection content and accuracy	Detection precision	Speed
KVIS- SC11	1 set	Bottle mouth	Black spots, stains (different colors) ≧0.2mm	99%	120 pcs/min
	1 set	Bottle mouth	Lack of material on cup mouth,overlap≧0.5mm	99%
	1 set	Outer bottom part of the bottle	Black spots, stains (different colors) ≧0.2mm	99%
	1 set	Outer bottom part of the bottle	Penetrating hole (no adhesion in the hole)≧0.5mm	99%
	1 set	Inner bottom part of the bottle	Black spots, stains (different colors) ≧0.2mm	99%
			Obviously uneven thickness (The difference in gray value of local color difference is greater than 40 or more)	99%
			Injection point offset≧±0.5mm	99%
			Bottle inner bottom accumulation of material≧0.5mm	99%
	4 set point light source	Bottle mouth outer side part	Uneven bottle mouth Depth≧0.5mm,length≧1.0mm	99%
			The bottle mouth and lifting ring are crushed Depth≧0.5mm, length≧1.0mm	99%
			lifting ring dimple, lack of material Depth≧0.5mm, length≧1.0mm	99%
			Dimples in the inner wall of the bottle mouth Depth≧0.5mm, length≧1.0mm	99%
	4set Integral cavity + point light source	Bottle outer side part	Black spots, stains (different colors) ≧0.2mm	99%
	4set Integral cavity + point light source	Bottle outer side part	Obviously uneven thickness (including over material on parting line) (The difference in gray value of local color difference is greater than 40 or more)	99%

System composition
(1) Mechanical part:The mechanical part is the core component of the system, which carries all the transmission devices and electronic hardware (industrial cameras,Light source, industrial computer, touch screen, electrical box, etc.).
The conveyor belt adopts a vacuum adsorption belt to adsorb and fix the sample on the surface of the belt without sliding, so that the picture can be accurately taken.
(2) Hardware part:The hardware part includes camera, lens, light source, high-speed air valve, computer, touch screen and other electrical equipment.

Machining process

PS Material Visual Inspection System Defect Detection Bottle Sorting Machine

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